DP400T / TS
DP400T / TS
DP Series is a Multi-stage Dry Vacuum Pump with
a pair of lobes and a pair of claw rotors rotating in
a synchronous way within the pump casing to form
suction and discharge operation.
Oil-free, non-contacting, four stage roots and claw profile make it more suitable for pumping air vapour mixtures. It provides a consistent vacuum with high efficiencies, lowest cost of ownership with adequate safety and performance standards.
The Ts version is a Compact Multi-stage Dry Vacuum Pumping System
A fully automated and self-sustained vacuum pumping system designed with all essential safety features makes it industry ready and a plug-and-play standalone unit.
Pump Technology and Features
Four Stage compression (DP400)
Faster air removal and higher rate of compression
Compact design
Pump mounted on a stand-alone frame occupying a footprint <1sq.m
Vertical mount
Self-draining technology and a vertical mount design make the pump more versatile and rugged
Cartridge-type inlet side bearing
Grease lubricated roller bearing ideal for supporting radial loads. Easy replacement of inlet side roller bearing and seals without removing stages
Angular contact bearing
Double row angular contact bearings near the motor take care of simultaneously acting radial and axial loads
Relief valve
A third stage relief valve avoids high pressure build up within stage compression cycle, if the pump crosses 300mbar
Vision
HHV pumps aims to be a global leader in vacuum pumping solutions, by ensuring the lowest cost of ownership for all our customers.
Mission
To create an environment for innovation and continual learning across the organization thereby adding value to all the stakeholders
Values
- Maintain safe and clean environment
- Listen to customers (Internal & External)
- Repudiate discrimination
- Integrity and courage to uphold self-belief
- Excellence through innovation
DP400TS Features
Intelligent In-direct cooling (Thermosiphon)
Unidirectional flow of water through the heat
exchanger will eliminate blockages that may occur in industrial water supplies.
Cleaning the heat exchanger is also easier if clogging occurs, when compared to the clogging faced within the pump jacket.
Temperature Control System
Helps is preventing condensation/deposition of chemicals in the stages. It maintains the set temperature by controlling the flow of the
cooling water through the heat exchanger. The set
temperature is defined by the application.
Inlet purge
Protection from process substances entering into the pump chamber and pipe lines through purging a high pressure nitrogen at the inlet.
Shaft seal purge
It is essential to maintain shaft seals at a positive pressure during operation helping to prevent entry of corrosive/toxic gases towards the pump gear cover.
Life of shaft seals increases as we eliminate the risk of damage that may cause from debris or any other corrosive/toxic gases.
A controlled and customizable feature helps the user to determine the purge frequency based on the usage and application.
Solvent purge
Internal surfaces of the pump are more prone to corrosion and by-product settlement. This is prevented by running the solvent used for
distillation. The solvent purge will rinse the pump internals and keep it safe from possible corrosion and process substances.
- List Item #1
DP400TS
DP Series Variants
DP Series Variants
| Features / Versions | Basic (Clean Application) | Intermediate | Advanced | ||
| (Two Panel) | (Single Panel) | (Two Panel) | (Single Panel) | ||
| Models | DP400T | DP400TSA-2 | DP400TSA-1 | DP400TSB-2 | DP400TSB-1 |
| Heat Exchanger | |||||
| Shaft Seal Purge | |||||
| Silencer* | |||||
| Temperature Control Valve | – | ||||
| Solvent Tank | – | ||||
| Inlet N2 Purge | – | ||||
| Pressure Transmitter (Exhaust) | – | ||||
| Pressure Transmitter (Inlet) | – | ||||
| Resistance Temperature Detector | – | ||||
| Inlet Isolation Valve | – | ||||
| Inlet Filter – MS | – | ||||
| Inlet Filter – SS | – | ||||
| FLP Pendant (on DP system frame) | – | – | – | ||
| Control Panel (Non-FLP) | – | – | – | ||
| Control Panel (FLP) | – | – | – | ||
| Pipelines (SS304) | – | ||||
Applications
Suggested Industry and Applications
| Industry | Markets | Applications | Basic | Intermediate | Advanced |
| Process Vacuum | Chemical | Aromatic Extraction | ● | ||
| Tray Drying | ● | ● | |||
| Filtration | ● | ||||
| Distillation (Common solvents) | ● | ● | |||
| Distillation (Reactive chemicals) | ● | ||||
| Pharmaceutical | Short Path Distillation | ● | ● | ||
| Distillation (Common solvents) | ● | ● | |||
| Distillation (Reactive chemicals) | ● | ||||
| Freeze Drying | Freeze Drying (Industrial) | ● | |||
| Electrical & Power | Transformer Drying | ● | |||
| Industrial Vacuum | Vacuum Heat Treatment | Vacuum Furnace | ● | ||
| Evacuation | Cryogenic Tank Evacuation | ● | |||
| Thin Film Deposition (Non-Semiconductor) | Solar (Photovoltaic) | Solar Lamination | ● |
- Recommended
- Optional
Performance Curves
Performance Curves
Specifications
Specifications
| Particular | Unit | DP250T | DP400T |
| Description/Frequency/Phase | Hz | 50 | 50 |
| Orientation | – | Vertical | Vertical |
| No. of stages | – | 3 | 4 |
| Construction | – | 3 claw | 1 root + 3 claw |
| Maximum pumping speed | m3/h | 250 | 360 |
| Ultimate pressure (total pressure) | mbar | < 0.4 | 0.05 |
| Motor power | kW | 11 | 11 |
| Power consumption at 10mbar | kW | 6 | 6 |
| Power supply | V | 415V, Three phase | 415V, Three phase |
| Motor rotational speed | rpm | 3000 | 3000 |
| Cooling type | Direct/Indirect | Direct | Indirect |
| Weight | kg | 545 | 645 |
| Noise level* | dB(A) | 78 | 82 |
| Inlet connection | – | ISO63 | ISO63 |
| Exhaust connection | – | KF50 | KF50 |
| Gearbox oil capacity | L | 3.5 | 3.5 |
| Recommended oil (supplied) | – | ISOVG 150 | ISOVG 150 |
| Overall dimensions; (Length x Width x Height) | mm | 850 x 750 x 1623 | 950 x 850 x 1710 |
| Function | Parameter | Recommended |
| Shaft Seal Purge | Seal purge supply pressure | 2 to 10 bar g |
| Regulated pressure of purge to shaft seal (above exhaust back pressure) | 0.3 to 0.5 bar g | |
| Maximum seal purge flow at regulated pressure | 20 lpm | |
| Connection, supply interface | 3/8” BSP (F) | |
| Cooling water | Cooling water supply, Water quality | Ryznar Stability Index 6.5-7 |
| Cooling-water flow | 4 – 10 lpm | |
| Supply temperature range | 5 to 35 °C | |
| Maximum cooling-water supply pressure | 10 bar g | |
| Minimum required pressure differential across supply and return | 2 bar g | |
| Connection, supply interface | 1/2” BSP Male | |
| Normal surface temperature of the pump-body ** | 40 °C | |
| Maximum water consumption with pump operating temperature ** | 4 lpm | |
| Warm-up time to pump operating temperature with a cooling-water flow rate of ** | 45 min @ 4lpm flow | |
| Typical heat removed from pump by cooling-water | 5.5 kW | |
| Cool down time *** | 3 hours |
Dimensions
Dimencionc DP400T
